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Reducing capsule rejection rates by 96% to enable zero-defect production

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"Reducing capsule rejection rates by 96% to enable zero-defect production"

If you’re dealing with capsule defects, high rejection rates, or frequent production disruptions, you’re not alone. These issues can increase wastage, reduce efficiency, and put pressure on delivery timelines, profitability, and customer confidence.

This case study demonstrates how a fast-growing pharmaceutical manufacturer reduced capsule rejection rates by 96% and restored production stability by partnering with ACG. With the right capsule design, technical support, and supply reliability, they were able to eliminate defects, improve machinability, and scale production with confidence.

The outcome was a measurable transformation:

  • Capsule rejection rates reduced by 96%
  • Zero-defect validation before full-scale production
  • Improved filling performance and production efficiency
  • Reduced wastage and operational costs
  • Enabled reliable and scalable multi-site production

If capsule quality issues are limiting your efficiency or growth, this case study shows how the right capsule partner can help you regain control and scale with confidence.


Offered Free by: ACG
See All Resources from: ACG

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